In the category of reducers, planetary reducers are trusted in servo, stepping, DC and other transmission systems due to their small size, high transmission efficiency, wide deceleration range and high precision. Its role is to lessen the speed increase torque and reduce the load/motor instant of inertia ratio beneath the premise of ensuring precision transmission. Previously couple of years, some users have suffered from unnecessary damage when the Greenhouse Gear Reducer reducer is normally broken because of human elements such as illegal installation. Therefore, to be able to better help the users to utilize the reducer, I’ll introduce you in detail how to correctly install the planetary reducer.
Proper installation, make use of and maintenance of the reducer is a significant component of ensuring the standard procedure of mechanical equipment. Therefore, when setting up the planetary reducer, make sure to carefully assemble and use it in rigorous accordance with the following installation and use.
First step
Before installation, confirm whether the motor and reducer are intact, and strictly check if the dimensions of the parts connected to the reducer are matched. Here are the dimensions and matching tolerances of the positioning boss, input shaft and reducer groove of the electric motor.
Second step
Unscrew the screw on the outer part of the flange of the reducer flange, adjust the clamping ring of the PCS program so that the medial side holes are aligned with the dirt holes, and put in the hexagon socket in to the hexagon. From then on, remove the motor shaft key.
third step
Connect the motor to the gearbox naturally. When connecting, it should be ensured that the result shaft of the reducer is usually concentric with the input shaft of the engine, and the outer flanges of the two are parallel. As the heart is inconsistent, it’ll cause the engine shaft to break or the reducer equipment to wear.
In addition, it really is strictly forbidden to hit with a hammer or so on during installation to avoid harm to the bearing or equipment because of excessive axial force or radial force. Be sure to tighten the mounting bolts before tightening the tightening bolts. Before installation, clean the anti-rust oil of the motor input shaft, positioning boss and reducer reference to gasoline or zinc-sodium drinking water. Its purpose is definitely to ensure the tightness of the connection and the flexibility of operation, and to prevent unnecessary wear.
Before connecting the motor to the reducer, the motor shaft keyway should be perpendicular to the tightening bolt. To ensure uniform drive, first screw the mounting bolts at any diagonal position, but usually do not tighten them. After that screw on the mounting bolts at the various other two diagonal positions and finally tighten the four mounting bolts one by one. Finally, tighten the tightening bolts. All tightening bolts are to be fixed and inspected using the torque wrenches based on the indicated set torque data.
The correct installation between your reducer and the mechanical equipment is similar to the correct installation between the reducer and the drive motor. The main element is to ensure that the output shaft of the reducer is definitely concentric with the shaft of the powered part.