admin

February 25, 2020

In-Line Gearboxes | Inline Planetary Gearbox
Ever-Power offers standard and customized in-line gearboxes to meet the needs of nearly any motion or power transfer program. Our inline gearboxes are engineered for low backlash performance. They are precision built to provide reliable assistance in even the the majority of demanding operations.
Read “10 Facts to consider to obtain the Gearbox YOU WILL NEED” for assistance in finding the best and most effective gear reducer option for your application. “Inertia and the usage of Inertia Figures” has an example and a formulation for coping with inertia in gearbox selection.
Custom Inline Gearbox Solutions
All the inline equipment drive models below could be customized to fit your performance and software requirements. Ask for a quote on a customized gearbox or get in touch with Ever-Power to go over your unique needs.
High Speed In-Series Spur Gear Box
In-Line Spur
POWERFUL, Low Backlash Velocity Reducer Gearbox
Encoder, Low Backlash
In-Line Low Backlash Taper
In-Line Low Backlash Taper
Servo Gearbox | Planetary Gearbox | Servo Gear Reducer
Epicyclic Servo / Planetary
Inline Planetary Equipment Reducer Options
Gearboxes are known by many different titles, including gear drives, reducers, equipment reducers, swiftness reducers, and gearmotors. All terms can be used pretty much interchangeably when refering to inline planetary equipment reducers.
Spur In-Line Gearboxes
Ever-Power offers a full line of compact, lightweight spur equipment inline planetary equipment reducers. These inline gearboxes could be direct installed to motors or used with shaft coupling. Ratios from 2:1 to 625:1 are available, with torque values which range from 0.13Nm to 90Nm.
Input acceleration: up to 4,000 RPM
Precision machined aluminum housing
Dual ball bearings upon all shafts
Encoder Low Backlash In-Line Gearboxes
These compact, light-weight, low backlash gear drives were created specifically for encoder applications. They employ a low minute of inertia at the shaft insight, and are rated for input boosts to 3,000 RPM. Gear ratios from 4.96:1 to 3600:1 can be found, in two frame sizes. Synchro cleats for our encoder gearboxes are available from stock.
Output torque: 1 oz.-inch
Backlash: 15 arc-minutes (at any ratio)
Ratios from 4.96:1 to 3600:1
Input speeds up to 3,000 RPM
Diameter: 1-1/16” or 1-3/4”
Black anodized aluminum housing
303 stainless gears and shafts
Ball bearings
Low Backlash Inline Taper Gearboxes
Our taper gearmotors are inline planetary gear reducer boxes with backlash equal to or better than 8 arc/minute. These inline gearboxes are created for applications where space is bound, and are offered either as a shaft input or mounted to a 24V DC motor.
Low backlash: ≤8 arc/min. at input
Compact design
Shaft insight or with mounted motor
Ratios from 2:1 to 16:1
Output torque values from 1.14Nm to 12.7Nm
Epicyclic (Planetary) Servo Gearboxes
The Ever-Power line of internal epicyclic servo reducers are really rugged and compact. These planetary gearboxes have fully-machined housings (aluminum or steel), and are outfitted with ball bearings throughout. Our inline planetary gear reducers offer flexible motor mounting options and can deliver result torques up to 380 Nm. Ratios from 3:1 to 36:1 can be found.
Low backlash: ≤30 arc/min. at input
Input speeds since high as 3,000 RPM
Precision machined aluminum housings
Dual ball bearings upon all shafts
Obtainable in ratios from 3:1 to 36:1
Output torques since high as 380Nm
Speed Increaser Gearboxes
Our low ratio Encoder gearboxes and inline taper gearboxes can also be used as gear velocity increasers, if needed.
The Ever-Power Advantage: 19 years of Unparalleled Quality
Greased for life
Input speeds as high as 4,000 RPM
Available with equipment ratios up to 3600:1
Customized gearboxes available
Completely machined from block housings
Ball bearings upon all shafts
Ever-Power offers a broad selection of misalignment shaft couplings in inch and metric bore sizes. In . and metric Precision Ground Shafts are available from stock.
Contact Us for High Performance Inline Gear Drives
Request a quote on a custom made inline gearbox for your application. Contact Ever-Power to go over your custom requirements.
Correct angle gearboxes (worm and planetary) are rugged and built for 90° turns. Inline reducers (parallel shaft and planetary) are an ideal match for motors with high insight speeds, or when gearmotor efficiency is important. Get in touch with our technical sales staff for help identifying which gearbox solution is most beneficial for you.
RIGHT ANGLE REDUCERS
WORM GEAR REDUCER
Groschopp’s worm gear reducers are designed with a hollow bore and allow for a corner change with optional dual output. The reducers can be found in 12 ratios ranging from 5:1 to 100:1, with non-back-drivable ratios 30:1 and higher. Our right angle gearboxes were created with five mounting choices providing versatility when incorporating the reducer into product.
RIGHT ANGLE BEVEL GEARBOX
bevel-right-angle-gearbox
The right angle bevel gearbox combines the features of our correct angle worm and planetary inline reducers. With a good and efficient right angle configuration, our right angle planetary gearboxes provide a robust solution. The proper angle bevel gearbox comes in 18 ratios ranging from 5:1 to 1000:1, in fact it is back-drivable at all ratios.
INLINE REDUCERS
I-SERIES PLANETARY GEARBOX
i-series-planetary-gearbox
Our I-Series little planetary gearbox configurations supply the smallest footprint and quietest operation of our velocity reducers. These gearboxes are designed to handle varying loads with little backlash. With frame sizes 52cm, 62cm, and 81cm, 12 ratios ranging from 5:1 to 308:1, we have a solution to suit your needs. Our 52 frame size is also available with plastic gears for noise-sensitive applications.
INLINE PLANETARY GEARBOX
inline-planetary-gearbox
Our inline planetary gearbox configurations provide the highest efficiency and best output torque of most our speed reducers. These gearboxes are created to deal with varying loads with little backlash. Planetary gear reducers operate more quietly than parallel shaft reducers. With 18 ratio choices ranging from 5:1 to 1000:1, we have a solution to fit your needs.
PARALLEL SHAFT GEARBOX
parallel-shaft-gearbox
Parallel shaft gearboxes will be the top choice for continuous duty applications. Their gear cluster design provides an effective method for dissipating temperature. Parallel shaft gearboxes possess the shortest amount of our inline equipment reducer options therefore they work very well in conditions with limited space. Our parallel shaft gear reducers offer an affordable drop-in replacement solution for most small parallel shaft gearmotors.
The standard precision PE-series inline planetary gearheads can be found in 40-155mm frame sizes and offer high torque, low backlash, high input speeds and a little package size with a great price/performance ratio.
The PE-series planetary gearbox may be the perfect economy gearbox for all applications where significantly low backlash isn’t of vital importance.
Markets:
Factory Automation
Packaging Machinery
Food & Beverage
Miscellaneous Industrial
Miscellaneous Manufacturing
Lab/Diagnostic
Life Sciences
Pharma
Features/Benefits:
Frame Sizes: 40 – 155mm
Ratio Options: 3:1 – 64:1
Backlash: to < 7 arc-minutes
Efficiency: up to 97%
Quiet Operation: less than 70db
High Input Speeds: up to 18 000 RPM
Excellent price/performance ratio
High output torques
High quality (ISO 9001)
Any fitting position possible
Simple motor fitting
Life time lubrication
Direction of rotation equidirectional
Balanced motor pinion
Applications:
Industrial Equipments
In-Plant / Automotive Industry Equipments
Robotics
Special Machines
There are three main elements in a planetary gearbox: sunlight gear, the planet gears and the ring gear. The gears are attached to the planet carrier that has teeth inside, which may be the ring gear.
Planetary Reducer & Gearmotor
Planetary Gearbox – DieQua Corporation
Planetary gearboxes have the ability to produce many different reduction ratios due to the different planet gears that revolve around the sun gear. Planetary gearboxes are constructed of heavy duty metallic such as for example steel and are in a position to handle huge shock loads well. Nevertheless, different planetary gearboxes are created for specific velocity, load and torque capacities. The predominant use for planetary gearboxes is certainly in motor vehicles with automatic transmissions. Unlike manual tranny, where the operator is accountable for switching gears, automobiles that have automatic transmissions make use of clutches, brake bands and planetary gearboxes to change the inputs and outputs, thereby adjusting the speeds appropriately.
An automatic transmitting contains two complete planetary gearsets placed together into one element. Planetary gearboxes are also found in electric screwdrivers, sprinklers and applications that want huge or multiple reductions from a concise system. Planetary gearboxes are one of many variations of speed reducers in fact it is important that the right mechanism can be used. Gearboxes may even be combined to create the desired results and the most common kinds are helical equipment reducers, worm equipment reducers and inline equipment reducers.
Planetary gearboxes gain their advantages through their design. The sun gear’s central placement allows the earth gears to rotate in the same direction and for the band gear (the edge of the planet carrier) to turn the same way as the sun gear. In a few arrangements the sun gear can simultaneously turn all the planets as they also engage the band gear. Any of the three components could be the input, the output or kept stationary, which results in many different reduction ratio options.
In many planetary gearboxes one component is held stationary with another element serving as the input and the other as output. The decrease ratios for planetary gearboxes are influenced by the number of the teeth in the gears and what elements are involved. Generally, the strain ability and torque boosts with the number of planets in the machine because the load is definitely distributed among the gears and there can be low energy waste materials; planetary gearboxes are extremely efficient, averaging between 96 and 98%. The look is complex, however, and difficult to gain access to for repairs or maintenance.
Axial or Inline gearboxes refer to such types as Helical, Shaft mounted, or planetary styles.
These gearboxes are extremely common choices for most commercial applications because of their robust nature, high permissible radial forces, closely stepped ratios and low backlash.
Helical gearboxes can typically be found in applications requiring high permissible radial force, stepped ratios and low backlash.
Shaft-mounted or otherwise known as Parallel shaft gearboxes offer an inline option with a versatile and space conserving foot print. This is actually the only inline gearbox version with the choice of a hollow output shaft.
Planetary gearboxes are usually chosen for hi-tech, high torque, high speed applications requiring intense accuracy.