admin

November 11, 2019

Quite a few projects are exclusive within the industry and represent probably the most challenging sizes and geometries of gears produced today. We maintain a wide variety of rare gear shaping gear along with advanced CNC milling and turning centers, which allows us to make a vast selection of gear, sprocket, work, and rack sizes, designs, and patterns.
To attain the high rack strength the customer required, the root of one’s teeth were hardened together with the tooth flanks. Finally, precision grinding was used to achieve the needed flatness tolerances on the back and sides of the rack.
At Industrial gear rack for Woodworking Industry Sprockets & Gears, Inc., we can handle manufacturing complex gears and sprockets that no various other manufacturers can generate. The part shown here is a helical gear rack that is utilized on a Maag gear manufacturing machine. The gear rack is 6′ lengthy, has a nominal cross-section of 3” by 2”, and is constructed of 4130 steel.

The customer needed a replacement part which is necessary to the operation of their machine and had previously been struggling to find someone with the capability to slice the required size of helical rack. Often customers e mail us because OEM parts are no more available or are price prohibitive. Often, clients have found that the quality of replacement parts made by us exceed the quality their OEM parts.

To achieve the high rack power the customer required, the root of the teeth were hardened together with the tooth flanks. Finally, precision grinding was utilized to achieve the required flatness tolerances on the trunk and sides of the rack.
At Industrial Sprockets & Gears, Inc., we can handle manufacturing complicated gears and sprockets that no other manufacturers can generate. The part shown this is a helical equipment rack that is utilized on a Maag gear manufacturing machine. The gear rack is 6′ long, has a nominal cross-section of 3” by 2”, and is constructed of 4130 steel.

This integrated and coordinated advancement of thermoforming machines and tools is our most significant customer benefit and unique on the thermoforming market. With the extensive know-how of our experienced experts in both tool and machine engineering, our customers benefit from a distinctive synergy effect leading to an increased service life of both machine and tools, as well as an optimal formed part quality. We aim to surpass your goals and make sure your success with this quality.
For years, a machine tool builder had produced their personal precision gear racks to attain ultra-precise positioning on their machines. They also needed this because their vital customers demanded that their devices maintain accurate positioning with no error compensation on the axis.
To save costs, they wished to find a gear rack supplier who could obtain the same tight rack tolerances and performance level that they had come accustom to.
Choosing from their wide range of standard rack & pinion drives, ATLANTA offered a Ultra-High Accuracy DIN 4 (UHPR) equipment rack, which had a complete pitch deviation of significantly less than twelve microns (< 0.012 mm) over a one meter length. The real pitch deviation was measured at 20º C and marked on each rack.